Design Pressure Ratings
Design pressure testing was instituted in the 1940’s by a group of window manufacturers and engineers concerned about hurricanes and other types of severe weather systems. The intent was to measure how a variety of building products performed in these types of conditions. The design pressure tests were designed to measure Wind Loads and how resistant windows would be to different types (severity) of storms.
National building codes (IBC, IRC and HUD) now require testing and certification of windows and doors. Windows and sliding glass doors must meet the requirements of industry standards that include air, water and structural testing along with some other ancillary tests. Side hinged doors (conventional entrance doors), on the other hand, only require structural testing. This part of the code is enforced primarily in the Atlantic and Gulf coast states while other states are not yet enforcing this part of the code. Even though testing is not required in our current market area, MMI DOOR proceeded, voluntarily, to insure that our units perform beyond current requirements.
Structural testing of door systems measures the wind load resistance that a door can withstand before it exhibits signs of failing. Design pressure, or DP, ratings are established at various levels. For example, a DP-20 test replicates a 90 MPH wind while a DP-50 rating utilizes 140 MPH winds.
Water resistance is an optional test for doors. The tests are administered in two ways – with air pressure or without air pressure. Without pressure testing is a pass/fail test and is referred to as DP-0. In a chamber, water falls on the exterior of the door from top to bottom without any wind force. If no water penetrates the interior part of the unit then the test is passed. Wind pressure water tests vary based on the wind speed. DP-20 tests simulate 8” of rain per hour in 34 MPH winds. DP-50 simulates 8” of rain per hour in 54 MPH winds. When winds reach 39 MPH, the National Weather Service considers these tropical storms and gives them a name. Additionally, these tests simulate water volumes of 8” of rain per hour. The average rain fall in the Midwest is 3.7” per month.
Three major code agencies are utilized in the United States:
- IRC – International Residential Code. This is the primary code used for one and two family residential dwellings.
- IBC – International Building Code. This is commonly regarded as a light commercial code but is also used for residential dwellings in certain geographies.
- HUD – Housing and Urban Development. The governing code for the manufactured and modular home segment.
Fortunately, for all of us, all three utilize the same code section from HUD:
Residential Code Section AAMA 1702.2-95
The side hinged (conventional entrance) door tests that fall under AAMA 1702.2-95 include:
ASTM E330 |
A DP rated wind test for structural integrity. This is the only test federally required for side hinged doors. |
SEE RESULTS BELOW |
ASTM E283 |
A Pass/Fail minimal air test. |
MMI DOOR - DOORS PASSED |
ASTM E331 |
A Pass/Fail minimal water test. |
MMI DOOR - DOORS PASSED |
ASTM E547 |
A DP rated water test with air pressure. This test is only required for southeast coastal states. We tested voluntarily. |
SEE RESULTS BELOW |
Testing is expensive and very time consuming. But we know that all doors are not created equal. It is important to us that you know what you are buying when you specify a door unit from MMI DOOR.
DP Ratings
The following chart defines, in layman’s terms, the simulated weather conditions utilized to achieve various DP ratings.
Test # |
ASTM E330 |
ASTM E547 |
|
Test Name |
Structural (Wind Only) |
Water with Pressure |
|
Conditions |
Wind Velocity |
Inches of Rain per Hour |
Wind Velocity |
DP15 |
94 MPH |
8” |
33 MPH |
DP30 |
132 MPH |
8” |
42 MPH |
DP35 |
143 MPH |
8” |
45 MPH |
DP40 |
153 MPH |
8” |
48 MPH |
DP45 |
162 MPH |
8” |
51 MPH |
DP50 |
174 MPH |
8” |
54 MPH |
DP55 |
179 MPH |
8” |
57 MPH |
|
Note: 75 MPH = Category 1 hurricane. 132-153MPH = Category 4 hurricane 162-179MPH = Category 5 hurricane (Hurricane Katrina was a Category 5 hurricane) |
Note: 8” of rain with 39 MPH winds qualifies as a Tropical Storm |
|
Design Pressure Test Results
All codes, standards and test reports require our product to be installed according to MMI DOOR installation instructions.
MMI DOOR tested units in accordance with HUD Residential Code Section AAMA 1702.2-95:
- Standard MSystem – compression weatherstrip, Simple Solutions corner seals, 5 fin sweep, composite adjustable sill.
- Premium MSystem – extension compression weatherstrip, Simple Solutions corner seals, caulked bulb sweep, composite adjustable sill.
MJ = Majestic Steel Series – 24 gauge steel edge.
FG = Fiberglass Series – smooth or wood grained.
|
Test Results |
||
|
Test E330 Also encompassed tests ASTM E283 and E331 |
Test E547 |
|
|
Wind Only |
Water |
|
|
Structural |
With Air Pressure |
|
|
Standard |
Premium |
Premium |
Inswing Units |
MSystem |
MSystem |
MSystem |
Steel |
|
|
|
BC Single |
DP55 |
DP55 |
DP35 |
Patio Inswing |
DP35 |
DP35 |
DP45 |
Sgl w/2SL |
DP55 |
DP55 |
DP35 |
|
|
|
|
MJ Single |
DP50 |
DP50 |
DP50 |
Patio Inswing |
DP30 |
DP30 |
DP40 |
Sgl w/2SL |
DP50 |
DP50 |
DP50 |
|
|
|
|
Fiberglass |
|
|
|
FG Single |
DP50 |
DP50 |
DP40 |
Patio Inswing |
DP50 |
DP50 |
DP45 |
Sgl w/2SL |
DP50 |
DP50 |
DP40 |